OWNER’S MANUALDR70 Dirt BikeRead this manual carefully. It contains important safety information.No one under the age of 16 should operate this Dirtbi
MAIN DATADESCRIPTION DATAOverall length 1562 mm (61.5 inches)Overall width 673 mm (26.5 inches)Overall height 889 mm (35 inches)Wheelbase 1105 mm (43.
8PARTS & SUBASSEMBLIESThrottle twist gripFront brake leverFuel tank coverOn/Off switch
9PARTS & SUBASSEMBLIESFront WheelFuel ValveGear Shifting PedalSide StandRear WheelCarburetorGas CapDrive ChainSeat CushionExhaust SilencerKick Lev
10OPERATIONFUEL VALVEFuel fillingThe capacity of the fuel tank is 3.3L . Unscrew the gas cap by turning it counter clockwise and carefully fill the tan
11ENGINE STARTING1. Set the key of the ignition switch to “ ” position.2. Put the dirt bike in the neutral gear.3. Ensure that there is fuel in the
12BREAKING IN THE ENGINEThe first 600 Miles of operation should be considered the “Break-in” period and special attention shall be paid to the followin
13SWITCHES ON RIGHT HANDLEBARIgnition switchThe ignition switch is Located on the right handlebar.When the switch is turned to “ ” (off) position, the
14GEAR SHIFTINGReduce throttle before shifting. Never increase the throttle while shifting gears.Depress the gear shift pedal to place the gear in 1
15CHECK-UPS, ADJUSTMENT AND MAINTENANCEChecking the OilCheck the engine oil each time prior to operating the dirt bike.The oil level should be between
16CHANGING THE OIL1. Remove the screw plug located at the bottom of the engine and let the oil drain into an approved collection container. DO NOT P
Congratulations on your purchase of the BAJA INC. DR70 Dirt Bike. Your bike is warranted to be free of manufacturing defects in material and workman
17CHECKING & CLEANING THE AIR FILTERAir filter is located under left side plastic cowling. Cowling will need to be removed.Take the air filter out
18ADJUSTING THE THROTTLE CABLEMake sure the throttle works properly.Check if the throttle twist grip has the required free operating movement.The requ
19The front brake lever has a free operating movement of 6mm as shown.1. Turn the adjusting nut beneath the front hub, clockwise to increase and cou
20GREASING PROCEDURES TO THE DRIVING CHAIN1. Shut off the engine2. Add light amounts of machine oil or chain grease to the driving chain. (Too muc
TIRESThe Dirt bike is equipped tires of the type listed below:Front RearSize 2.50-14 3.00-12 WARNINGOperating this Dirt bike with improper tires, or w
Tire Tread Condition Tire Air PressureCheck the air pressure in both tires before riding. Improper air pressure would effect handling, steering r
Tire ReplacementWhen the knobs loose their sharp edges, the tires have lost a lot of their effectiveness. Don’t wait until the knobs are worn down to
24EXHAUST WARNINGThe hot exhaust muffler could burn you.The muffler will be hot enough to burn you after stopping the engine.Wait until the exhaust muffl
TROUBLESHOOTINGThis troubleshooting guide is provided to help you to find the cause of some common complaints.COMPLAINT: Engine is hard to start or do
Ignition System Check1. Remove the spark plug and reattach it to the spark plug lead.2. Turn engine switch to “ON”. Start the engine. If the igni
IIIThis manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a ne
Vehicle WashingCleaning the vehicle regularly can slow down color fading. It will also make it easier to check to see if there is any damage and/or an
Instructions for StorageIf the vehicle is not going to be used for a long period of time, for example, in winter time, some steps should be taken to p
Resumption of Service after Storage1. Remove the covering and remove the wooden blocks used in storing the vehicle. Change the engine oil if the ve
Resumption of Service1. Remove the covering and clean the vehicle. Change the lubricating oil if the vehicle has been off service for more than 4 mo
Item Initial1 months/ 20 hrsInitial3 Months/ 50 hrsEvery 3 Months/ 50 hrsEvery6 Months/ 100 hrs* Valves I ISpark Plug C C RValve clearance-Check
SERIAL NUMBER LOCATIONYou need to know the frame and engine serial numbers to get title documents for your Dirt Bike. You also need these numbers to
DR70 ELECTRICAL DIAGRAMBlack/YellowBlack/Red Black/White GreenBlue/WhiteBlack/YellowGreenGreenBlack/WhiteBlue/WhiteGreenBlack/Red33
BAJA INC. – EMISSION CONTROL SYSTEM WARRANTYYOUR WARRANTY RIGHTS AND OBLIGATIONSThe emission control system warranty period for this vehicle begins on
Your emission control system warranty covers components whose failure would increase an engine’s emission, including electronic controls, fuel injecti
o Use of replacement parts or accessories not conforming to the original specifications which adversely affect performance• Physical damage, corrosio
TABLE OF CONTENTSNOTICE TO USER’S ...2SAFE OPERATION ...
Baja, INC.P.O. Box 61150Phoenix, AZ. 85082Tel: 602-443-9180Toll Free: 888-863-2252
2Please read this manual and follow all instructions carefully. To emphasize special information, the symbol and the words WARNING or CAUTION have
3SAFE OPERATIONRules for Safe Operation A pre-operation check must be conducted before starting the engine. This check will insure safety, prevent m
4Pre-Ride ChecklistBefore Starting the Engine/Motor1. Engine oil level a) Check for leaks b) Tighten filler cap securely. c) Add oil if require
5SAFETY GEARA DOT approved motorcycle helmet is the most important part of you safety gear. A DOT approved motorcycle helmet can help prevent a serio
LOCATION OF WARNING LABELSRead and follow all of the warning labels on your dirt bike. Make sure you under-stand all the labels. Keep the labels on th
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